T-T Supplies 11 Package Pumping Stations

T-T Pumping Stations® has successfully completed the installation of eleven pumping stations for Vale Inco’s nickel refinery plant in Clydach, South Wales. These installations are designed to enhance the site's sewage and process water management systems. Additionally, T-T Pumping Stations® has provided a customised pumping solution for the National Wetlands Centre at Llwynhendy near Llanelli, helping manage water flow to support local ecosystems.

The Challenge

Vale Inco, part of the Brazilian mining giant CVRD (Companhia Vale do Rio Doce), operates a nickel refinery plant in Clydach, South Wales. The site required a comprehensive pumping system to address both sewage and process water management needs. With a significant operational scale, the plant needed a reliable, efficient system to handle wastewater and ensure ongoing plant operations.

Additionally, the National Wetlands Centre near Llanelli required a robust solution to pump water from lowlands to the visitor centre ponds, contributing to the sustainability and functionality of the wetlands ecosystem.

The Solution

T-T Pumping Stations® was commissioned to design and install a total of eleven pumping stations at the Vale Inco refinery. This comprehensive installation included:

1. Concrete Chamber Design: Each pumping station was housed in a concrete chamber to ensure durability and ease of maintenance.
2. Planet® Range Package Pumping Stations: These are compact, robust pumping solutions ideal for various applications, including sewage and process water management.
3. Weolite Chambers: Designed for enhanced performance and ease of installation, these chambers further supported the site’s needs for wastewater pumping.
   Nine of the stations were designed to provide a first-time pumped sewage system on-site, ensuring reliable wastewater removal. The remaining two stations were installed to pump process water, supporting operational processes within the refinery.

Furthermore, Alarm Units were integrated into ten of the pumping stations to enable remote monitoring. These units will allow the stations to be continuously monitored after commissioning, providing real-time alerts and ensuring any issues are addressed promptly.

In parallel, T-T Pumping Stations® supplied a specialised pumping station for the National Wetlands Centre at Llwynhendy. The station was designed to pump water from the surrounding lowlands up to the visitor centre ponds and further beyond, utilizing a valve manifold arrangement. This system plays a key role in maintaining the hydrology of the wetland area, contributing to the environmental and educational objectives of the centre.

Key Features of the Pumping Systems:

• Planet® Range Package Pumping Stations: Reliable and efficient for sewage and process water applications.
• Weolite Chambers: Enhanced installation flexibility and performance in challenging environments.
• Concrete Chamber Housing: Long-lasting and durable to withstand the operational conditions of an industrial site.
• Alarm Units: Providing remote monitoring and real-time alerts for enhanced operational oversight.
• Custom Valve Manifold Arrangement: Designed for water management at the National Wetlands Centre, supporting environmental sustainability.

The installation of the eleven pumping stations at Vale Inco has significantly improved the site's ability to manage sewage and process water, ensuring smooth operational flow and enhancing environmental compliance. The integration of remote monitoring via the Alarm Units ensures that any potential issues are quickly detected, minimizing downtime and maintaining the refinery’s operational efficiency.

The customised pumping solution at the National Wetlands Centre is helping to maintain the natural water cycles of the wetlands, supporting the ecology and providing a sustainable water flow to the visitor centre ponds.

Ongoing Support

T-T Pumping Stations® continues to work closely with Vale Inco and the National Wetlands Centre, providing ongoing maintenance and support to ensure the longevity and efficiency of the pumping systems. With a focus on proactive maintenance and responsive customer service, T-T Pumping Stations® ensures that the systems continue to operate at their best.

T-T Pumping Stations® has successfully delivered reliable, high-performance pumping solutions for Vale Inco’s nickel refinery and the National Wetlands Centre, meeting both industrial and environmental requirements. The project highlights T-T's ability to provide bespoke, efficient solutions for a wide range of applications, from industrial wastewater management to environmental conservation.

For more information on our pumping solutions or to discuss your project, please contact T-T Pumping Stations® today.